China high quality Hot Sale FC Telescopic Hydraulic Cylinder for Dump Truck with ISO/Ts16949 manufacturer

Product Description

Hot Sale FC Telescopic Hydraulic Cylinder for Dump Truck with ISO/Ts16949

No.1  Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd. is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.
 
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 22 years;
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client’s requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.

No.2  Product Details: 
 

HS Code 8412210000
Application Dump truck, Tipper, Trailer
Material of cylinder tube 45 steel, 27SiMn,Carbon steel, Alloy steel and general seamless steel
Seal Hallite, SKF, NOK, Guarnitec, Parker, Merkel, Kaden
Coating Hard Chrome 0.03-0.05mm
Temperature -30°C to +100°C
Working pressure 16Mpa-20Mpa
Color as Customer’s Requirement
Mounting Type Earring-trunnion, double trunnion, double earring (eye end)
Plunger 20#, 45# steel with high frequency quenching
Certification ISO/TS16949, ISO9001, ABS, API, SGS
Package shrink film, pallet, plywood case
Warranty fourteen months after shipping arrival
Main export market US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Fiji Island, 
Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites,Singapore
Payment terms T/T, L/C
Delivery time 25-30 days after down payment

 

MODEL NO. MAX LIFTING
CAPACITY
(T)
RATED
PRESSURE
(MPa)
BORE DIA
(mm)
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
L
(mm)
G
(mm)
H
(mm)
WTFC 4TG-E152*4280ZJ 28.3 16 158/136/115/95 245 385 360 490 335 272 1450 195±10 420±10
WTFC 5TG-E152*4280ZJ 28.3 16 158/136/115/95/75 245 385 360 490 335 272 1195 195±10 420±10
WTFC 4TG-E160*5390ZJ 32.2 16 166/141/115/95/75 245 385 360 490 335 272 1725 195±10 420±10
WTFC 4TG-F175*4280ZJ 49 20 181/158/136/115 245 385 360 490 335 272 1460 195±10 420±10
WTFC 4TG-F175*5390ZJ 49 20 181/158/136/115 245 385 360 490 335 272 1740 195±10 420±10
WTFC 4TG-F175*5700ZJ 49 20 181/158/136/115 245 385 360 490 335 272 1820 195±10 420±10
WTFC 5TG-F175*5390ZJ 49 20 181/158/136/115/95 245 385 360 490 335 272 1455 195±10 420±10
WTFC 5TG-F175*5700ZJ 49 20 181/158/136/115/95 245 385 360 490 335 272 1500 195±10 420±10
WTFC 4TG-F185*4650ZJ 54.8 20 191/166/141/115 245 385 360 490 335 272 1560 195±10 420±10
WTFC 4TG-F185*5000ZJ 54.8 20 191/166/141/115 245 385 360 490 335 272 1645 195±10 420±10
WTFC 4TG-F185*5700ZJ 54.8 20 191/166/141/115 245 385 360 490 335 272 1820 195±10 420±10
WTFC 4TG-F185*6180ZJ 54.8 20 191/166/141/115 245 385 360 490 335 272 1935 195±10 420±10
WTFC 5TG-F185*5000ZJ 54.8 20 191/166/141/115/95 245 385 360 490 335 272 1355 195±10 420±10
WTFC 4TG-F200*6000ZJ 64 20 206/181/158/136 270 410 360 490 335 272 1900 220±10 420±10
WTFC 5TG-F200*6500ZJ 64 20 206/181/158/136/115 270 410 360 490 335 272 1630 220±10 420±10
WTFC 4TG-F175*4280BH 49 20 181/158/136/115 265 405 340 470 325 244 1460 215±10 400±10
WTFC 4TG-F175*4650BH 49 20 181/158/136/115 265 405 340 470 325 244 1555 215±10 400±10
WTFC 4TG-F175*5390BH 49 20 181/158/136/115 265 405 340 470 325 244 1740 215±10 400±10
WTFC 4TG-F185*5700BH 54.8 20 191/166/141/115 265 405 340 470 325 244 1820 215±10 400±10
WTFC 4TG-F185*6000BH 54.8 20 191/166/141/115 265 405 340 470 325 244 1890 215±10 400±10
WTFC 4TG-F185*6180BH 54.8 20 191/166/141/115 265 405 340 470 325 244 1935 215±10 400±10
WTFC 4TG-F200*6000BH 64 20 206/181/158/136 265 405 340 470 325 244 1900 215±10 400±10
WTFC 4TG-F175*4280JT 49 20 181/158/136/115 245 385 340 470 325 244 1460 195±10 400±10
WTFC 4TG-F175*4650JT 49 20 181/158/136/115 245 385 340 470 325 244 1555 195±10 400±10
WTFC 4TG-F175*5390JT 49 20 181/158/136/115 245 385 340 470 325 244 1740 195±10 400±10
WTFC 4TG-F200*5700JT 64 20 206/181/158/136 270 410 360 490 325 272 1825 220±10 420±10
WTFC 4TG-F200*6180JT 64 20 206/181/158/136 270 410 360 490 325 272 1945 220±10 420±10
WTFC 4TG-F175*4450HT 49 20 181/158/136/115 265 405 340 470 345 244 1460 215±10 420±10
WTFC 5TG-F200*6180AF 64 20 206/181/158/136/115 270 410 360 490 325 272 1630 220±10 420±10

No.3  Complete Manufacturing Processes

700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.

>Owned plating plant founded in 1998;
>Owned honed tube plant founded in 2000;
>Owned Heat treatment founded in 1995;
>Each processing under our control, each products,every step under strict quality control;

No.4  Advantage
1) Professional, skilled, reliable.
2) One-stop total solution
3) Ready stock goods with fast delivery
4) Customizable: Non-standard sizes are also available
5) Small quantity is acceptable
6) Refund or replacement for any product faulty

No.5 Dream
*Company vision:Act as the laeder of internal hydraulic industry 
*Enterprise concept:Better and stronger
*Core values:Learning and innovation,equality and justice,customers the first,and quality winning the world
*Enterprise spirit:Complete sincerity,complete precision more excellent,and up to date
*Quality policy:Pursue zero defects of our products,and realize zeo customers’ complains
*Company type:Respond quickly,act immediately,finish what to do today,and improve day after day

No.6  Strict Quality Control System And Certificates and Packaging

1. Trial Operation Test
2. Start-up Pressure Test
3. Pressure-Tight Test
4. Leak Test
5. Full Stroke Test
6. Buffer Test
7. Testing the Effect of Limit
8. Load Efficiency Test
9. Reliability Test

Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
  
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.

No.7 After-service

 1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system,   test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers
 2).The sale service: Provide training and technical support for users.
 3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need. 
 4). 24 hours telephone service hotline.

No.8 Rich Market Experiences and Exhibitions 

We are the supplier of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN,  Xihu (West Lake) Dis.n, CHINAMFG most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
We attended each Bauma ,Las Vegas exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

No.9 FAQ
 
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
 
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra 
and circular degree is 0.571.
4. Good quality yet lower price.
 
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
 
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
 
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
 
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
 
Q7: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
 
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
 
Q9: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business. 
 
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
 
Q11: What is the delivery time?
A: Within 15 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
 
Q12: What is your main payment term?
A: T/T, L/C, either is available.

Certification: ISO9001, ISO/Ts16949:2009, ABS, API
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

What role do hydraulic cylinders play in optimizing power distribution and efficiency?

Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:

1. Power Transmission:

– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.

2. High Power Density:

– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.

3. Load Handling and Control:

– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.

4. Variable Force and Speed:

– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.

5. Energy Recovery:

– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.

6. Integrated Control Systems:

– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.

7. System Efficiency Improvement:

– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.

In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.

hydraulic cylinder

Customization of Hydraulic Cylinders for Marine and Offshore Applications

Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:

  1. Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
  2. Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
  3. High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
  4. Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
  5. Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.

In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.

hydraulic cylinder

How do manufacturers ensure the quality and compatibility of hydraulic cylinders?

Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here’s a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:

1. Design and Engineering:

– Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.

2. Material Selection:

– High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.

3. Quality Control:

– Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.

4. Testing and Validation:

– Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.

5. Compliance with Standards:

– Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.

6. Certification and Accreditation:

– Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.

7. Customer Collaboration:

– Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer’s needs, ensuring compatibility and optimal performance.

8. Continuous Improvement:

– Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.

By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
China high quality Hot Sale FC Telescopic Hydraulic Cylinder for Dump Truck with ISO/Ts16949   manufacturer China high quality Hot Sale FC Telescopic Hydraulic Cylinder for Dump Truck with ISO/Ts16949   manufacturer
editor by CX 2023-10-30

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